Die casting. We’ve all heard of the term being used to describe an item of ours at some point in time. Whether it was a toy, an ornament, or even an everyday tool, we’ve all owned and used die casted materials and will continue to do so as the method becomes more popular every day.
It’s pretty ironic, then, that something as well-used as die casting is still so unfamiliar to most of us, especially considering how long the die casting process has been around. If you’re reading this article, you’re probably wondering yourself what the whole process is even about.
So what is die casting, exactly? This article touches on what you want to know about this incredibly important technique. Keep reading to find out more about it!
What is Die Casting?
Before the die casting process was invented, mechanics and other craftsmen (and women) were living in a dark age. There were no molds to go by, and no dimensions to follow; basically, everything had to be custom made to order. From a consumer’s stance, having custom -made items sounds like a really cool idea, but from the crafter’s standpoint, they have to make every single item from scratch every single time.
This was further made problematic by the fact that many of the items being crafted were the same or very similar items, resulting in the craftsmen spending multiple projects making the same exact parts, often for the same exact customers. Clearly, progress was moving at a grossly slow pace, and something needed to be done about it.
Enter die casting. With the die casting process, craftsmen can create the components they need using the same materials they’ve always used, but they have much more control over the entire process from start to finish. They can also create the needed piece to its exact dimensions every time they make it, and they can create it in a fraction of the time it once took. Clearly, there was no going back.
How Does It Work?
Depending on the application, the casting process can vary in certain ways, but the general process remains the same. The first step would be to acquire a die casting mold. Before the actual casting process can take place, you will need a die cast housing component to place the material into so that you can form it into the shape you want.
Afterward, you would need to pour the desired material into the cast for it to begin molding into its proper shape. There are various metals used in die casting, and many of them tend to be affordable and easy to work with once the proper amount of heat is applied.
Finally, leave the metal to harden inside of the cast for a period of time before you remove the die casting mold from around the metalwork. Congrats, you’ve just created something using the die casting process – and best of all, you get to reuse the cast to create even more!
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